5-axis CNC mold engineering and high-cadence plastic manufacturing.
We develop end-to-end polymer transformation solutions for the automotive, electrotechnical, and medical industries. From digital twin Moldflow simulation to high-volume serial injection in controlled environments.
TOOL STEELS
S136 / H13
Hardness 52-54 HRC
GUARANTEED CYCLES
>1,000,000
SPI Class 101
PRESS FLEET
50T – 1500T
Cartesian Robotics
In-house toolmaking and advanced simulation
We minimize shrinkage, warpage, and weld-line defects before cutting the first block of certified steel.
CAD/CAM Design & Rheological Simulation
Full integration with Siemens NX, SolidWorks, and CATIA. Thermal modeling for hot runner systems and strict multi-gate balancing using Autodesk Moldflow Insight.
5-Axis CNC Centers & EDM Machining
High-speed machining (HSM) up to 24,000 RPM. Sinker EDM with ultra-fine graphite electrodes and wire EDM for sharp internal radii and VDI 3400 surface texturing.
Predictive Maintenance & Tooling Care
In-plant tool shop for immediate adjustments, quick insert changeovers (Quick Die Change), and preventive maintenance every 100,000 shots to preserve critical tolerances.
Injection press fleet and automation
Our plant operates under Lean Manufacturing principles and Industry 4.0 telematic monitoring. Equipped with desiccant resin dehumidifiers, pressurized-water mold thermolators, and 3- and 5-axis Cartesian robots for bushing insertion and ultra-fast demolding.
| Tonnage Category | Clamping Force | Shot Capacity (PS) | Tie-Bar Clearance | Automation & Peripherals | Key Applications |
|---|---|---|---|---|---|
| Small Tonnage | 50T – 150T | 45g – 280g | 460 × 460 mm | 3-axis Pick & Place robots, hopper dryers | Connectors, POM gears, medical caps |
| Medium Tonnage | 200T – 450T | 400g – 1,450g | 720 × 720 mm | 180°C dual thermolators, vacuum loaders | Electronic housings, automotive ducts, pails |
| High Tonnage | 500T – 850T | 1,800g – 3,200g | 1,020 × 980 mm | 5-axis servo Cartesian robots for overmolding | Door panels, front grilles, export pallets |
| Heavy Industrial Tonnage | 1,000T – 1,500T | Up to 6,500g | 1,450 × 1,300 mm | Automated closed cells, magnetic platens | Bumper fascias, logistics bins, technical enclosures |
Regulated sectors and critical tolerances
We process commodity polymers, glass-fiber reinforced engineering plastics, and certified PCR recycled resins.
Automotive & Mobility
Under-the-hood components, structural brackets with 30-50% glass fiber, and flash-free interior trim assemblies.
Electrical & Electronics
Junction boxes, breaker enclosures, switches, and halogen-free flame-retardant technical components.
Packaging & Closures
Multi-cavity molds (up to 64 cavities) for flip-top caps, thin-wall IML containers, and dosing dispensers.
Medical & Laboratory
Controlled-environment injection free of contaminants and lubricants, complying with USP Class VI biocompatibility.
Sustainability Commitment: PCR Resins & Circularity
We validate formulations with up to 100% post-consumer (PCR) and post-industrial recycled material without degrading mechanical parameters.
CMM dimensional control and Level 3 PPAP reports
Our climate-controlled laboratory at 20°C ± 1°C guarantees that every First Article Inspection strictly matches the original CAD model.
Zeiss Coordinate Measuring Machine (CMM)
Tactile probing and 3D optical scanning with 0.0015 mm repeatability for complex geometries.
Physical-Mechanical Testing & Rheometry
MFI melt flow, Izod impact, tensile strength, and thermal shock chamber aging tests.
Full Automotive Documentation
Preparation of CPK/PPK > 1.67 studies, process FMEA, control plans, and 300-piece production trial runs.
verified_user Certifications & Quality Management System
Request DFM Feasibility Analysis & Mold Quotation
Upload your 3D files (.STP, .STEP, .IGES, .X_T) or preliminary specifications. Our tooling engineering team will evaluate parting lines, draft angles, and injection feasibility within 24 business hours.